Analysis of Jilin punching die hard material efficient processing know-how

Analysis of Jilin punching die hard material efficient processing know-how

2023-07-31

Challenge: How to become a more competitive supplier of Jilin punching dies. Solution: Use every opportunity to reduce the processing time of mold parts. Stamping dies for processing metal plates account for a large part of the dies, and most of the stamping dies are used in the automotive industry. The automobile industry and mold manufacturers have higher and higher requirements for the production efficiency of stamping dies. Because Jilin punching dies have a large number of processing operations, they have the potential to improve efficiency. Stamping die is a complex stamping tool. Many parts need hard and durable materials, and the efficient processing of these materials requires the correct cutting tools and processes. However, most of the processing operations in the production of stamping dies are only general metal cutting of basic materials, and a small amount of processing operations are more complex tool steel and ductile iron three-dimensional profiling processing. Although both of these processing methods have the potential to increase productivity, stamping die manufacturers often ignore general processing. In the past few years, metal cutting ability and performance have been significantly improved, and the processing time and cost of many mold factories have been reduced by half. However, even with state-of-the-art production technologies, there is still room to improve production and even increase processing efficiency by up to 20%. To become a successful automotive stamping die manufacturer, you need to take a long-term strategy, focusing on the processing time and machine standby time of the mold parts on the machine tool, as well as the type of machine tool. However, there are a large number of short-term strategies that can have a direct effect on old and new machine tools. These strategies exist in all types of machining processes, and some of them also affect subsequent operations, such as additional operations, mold polishing and assembly. By shortening the processing time of each clamping, reducing the downtime and the number of tool changes, the manufacturing time of the stamping die can be shortened. The safety of modern CNC machining methods, coupled with the most advanced cutting tools, basically eliminates errors, so whether the delivery cycle of Jilin punching die can be accepted by users should be the decisive factor.

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Why Does Jilin Punching Die Have Burr in Die Industry?

Why Does Jilin Punching Die Have Burr in Die Industry?

2023-07-31

With the all-round development of modern mechanization, more and more people engaged in the mold industry (mold is also called fitter) are facing more and more problems, and the country's environmental protection is also paying more and more attention. To get a good environment, it is necessary to start from the first layer, that is, the quality of mold production is getting higher and higher, but the more problems it faces. The following is a brief explanation of the burr problem of a single punching die: a single punching die should be relatively the simplest die, the only problem is burr, other problems are some minor problems. There are many reasons for burrs, such as the following: 1. The material of the material is the same now, because the material of the material itself will be related to the price you purchase. Of course, there are few burrs when you buy good materials, but this is one of the reasons. If you don't say that if you buy good materials, you won't have burrs. The material of the materials is only one of the reasons for burrs. There is a certain gap after each kind of material. you should put the gap according to the thickness of the material you want to drop. this is mainly the designer's business. we should also give him the last level. we don't care about the assembly. in fact, we will replace and repair it in the end. 3 Assembling the extension die Of course, this is one of the fitter's best techniques. We need to make the gap the same size on all sides so that there will be no burrs. This should also be a difficult side. The reason why it is difficult to show the technology is right? 4 Cutting edge No matter what similar die, as long as the cutting edge is not fast, or collapsed, it is useless, because you will continue to cut. There will be burrs and so on, the most common is these two, so this is one of the main reasons. This kind of work has both skills and coolies, so few people generally work for a long time or are very proficient. This is the backbone of a factory, so fitters should belong to logistics in the company.

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